Custom Fabrication for the Fuel Oil and Gas Industry

Thermal Process Equipment (TPE) specializes in custom fabrication for the fuel oil and gas industry. Our tailored solutions are engineered to enhance operational efficiency in critical applications such as dewatering, solids control, and bulk material handling. We provide essential customizations that support resource recovery and promote effective environmental management.

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Custom Equipment Solutions

We provide customized tank systems and portable washplant technology for dewatering and solids separation. Our equipment supports the reclamation of coal tailings and other beneficial materials, promoting sustainable practices in your operations.

An industrial landscape featuring numerous large cylindrical tanks and distillation columns in the background, likely part of a refinery or chemical plant. Smoke is visible rising from some structures, indicating active industrial processes. The foreground includes a sandy shoreline with calm waters reflecting the blue and gray tones of the sky.

Specialized Equipment Solutions

We design and manufacture a wide range of equipment, including customized tank systems and portable washplant technology for dewatering and solids separation. Our systems are engineered to reclaim valuable materials, such as coal tailings, while minimizing waste to meet environmental standards and enhance material reclamation.

A complex network of industrial equipment featuring shiny metal pipes and machinery, including motors and valves. The setup appears to be part of a processing or manufacturing plant, highlighting various components and instrumentation involved in industrial operations.

Environmental Remediation

Our custom equipment effectively addresses environmental challenges, including the remediation of toxic water contaminated with acidic leachates. We also focus on recovering critical minerals from waste streams and ash ponds, ensuring the protection of natural water sources.

A large, industrial facility with multiple cylindrical metal tanks equipped with various pipes and valves. Control panels with lit indicators are mounted on the walls. A person in a reflective vest walks alongside a row of yellow safety railings.

Industrial setting featuring large metallic tanks and pipelines, with a central walkway made of metal grating and smaller machinery visible near the floor.

Innovative Material Recovery

We create solutions that utilize reclaimed materials mixed with pozzolanic reagents to isolate toxins safely. Additionally, we leverage fly ash and bottom ash as raw materials for concrete production, enhancing strength while reducing permeability. Our dredging services ensure clean recovered aggregates are available for beneficial use in construction and other applications.

Quality and Compliance

We prioritize regulatory compliance and safety in all our custom-fabricated solutions. Our equipment meets stringent industry standards, providing our clients with reliable performance. By integrating advanced technology into our designs, we deliver innovative solutions that enhance efficiency while supporting environmental stewardship.

Zero Emissions Case Study: YieldMaster™ 3500 Series

In the fuel oil and gas industry, effective management of dredged materials is crucial for environmental compliance and resource recovery. Traditional disposal methods often involve confined aquatic or upland disposal, which can pose significant environmental risks and regulatory challenges.

Innovative Design

Built on a portable 53’ trailer, the YieldMaster can operate on local power or a diesel generator, making it adaptable for various locations.

Capable of processing up to 3,000 gallons per minute with slurries containing up to 45% solids. The system utilizes advanced baffle systems and vibrating screens to separate larger solids from smaller particles effectively.

All recovered solids can be used as supplementary washed aggregates in concrete or asphalt production, significantly reducing landfill dependency.

Efficient Processing

Reclaimed Materials Use

Challenge

The need for a sustainable solution to manage dredged materials while minimizing environmental impact was paramount. The challenge included:

Solution

Thermal Process Equipment (TPE) developed the YieldMaster 3500 series, a state-of-the-art solids removal and recovery system designed specifically for dredging operations. Key features include:

Results

The implementation of the YieldMaster 3500 series yields substantial benefits:

Avoiding Confined Disposal

Maximizing Resource Recovery

Environmental Protection

Eliminate the need for land-based or aquatic disposal sites.

Efficiently reclaim valuable aggregates from dredged materials.

Address contamination in sediments while ensuring compliance with environmental standards.

Operational Efficiency

Contamination Management

Sustainable Practices

The system enables beneficial reuse of all recoverable aggregate materials, eliminating the need for confined disposal.

Non-recoverable silts and clays are processed to remove moisture and solidified with proprietary additives, permanently stabilizing any contaminants.

Designed for minimal downtime, the equipment can be operated by just three employees, optimizing labor costs while maintaining high processing capacity.

Conclusion

The YieldMaster 3500 series exemplifies TPE’s commitment to innovative custom fabrication solutions that address industry challenges. By integrating advanced technology into our designs, we provide our clients with effective tools for sustainable resource management in the fuel oil and gas industry.

Featured Zero Emissions Solution: YieldMaster 3500

In the fuel oil and gas industry, effective management of dredged materials is crucial for environmental compliance and resource recovery. Traditional disposal methods often involve confined aquatic or upland disposal, which can pose significant environmental risks and regulatory challenges.

A black and white image featuring a metal roasting or industrial machine with a cylindrical drum and various control knobs. The machine is placed indoors near a window, allowing natural light to come in. To the right side of the machine, a digital thermometer or control device is visible, connected to the machine by wires. The background shows some blurred outdoor elements through the window.

A complex assembly of stainless steel industrial machinery with pipes and valves, featuring a control gauge and warning signs. The machinery components are metallic with blue accents, indicating a possible connection to liquid processing or fluid control.

A large, industrial metal structure predominantly painted in blue, possibly used for storage or as a processing unit. It is equipped with numerous pipes, valves, and hatches, with several mechanisms and panels attached. The unit is placed on a sandy terrain, surrounded by an open, clear sky. A red fire extinguisher is positioned near the base.

A group of men are gathered around a large, metal drilling rig. One man in a suit and hat appears to be overseeing the operation, holding a microphone or similar device. The rig is actively releasing steam or smoke, indicating ongoing activity. The environment suggests an industrial or construction setting.

An industrial facility with a tall metal structure, resembling an oil refinery or processing plant. The structure is composed of steel beams, platforms, and numerous pipes. The sky is clear with a few scattered clouds, providing a backdrop to the facility.

A complex assembly of industrial machinery components with numerous metal pipes, valves, and connectors. The surface has a metallic texture with a greyish color, and the equipment appears to be well-maintained.

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Thermal Process Equipment

Advanced thermal processing for the fuel oil and gas industries.

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